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NotesDesign Technology HLTopic 3.2Stress, strain and failure
Back to Design Technology HL Topics
3.2.55 min read

Stress, strain and failure (Design Technology HL)

IB Design Technology • Unit 3

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Contents

  • Stress and strain
  • The four landmarks
  • Ductile and brittle
  • Exam-style question
The big idea: Stress is the force divided by the area carrying it, so a thin bar reaches a high stress under a small force.

Strain is how much it stretched divided by its original length, so it has no units.

Plotting one against the other describes the material, not the particular test piece — which is why the graph is worth learning.

The curve built one landmark at a time. Every term in this statement is a point or a slope on it.

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On the graphWhat it isWhat it means for a product
The straight line at the startThe elastic region — it springs back completely when the load is removedEverything a product does in normal use should happen here
Its GRADIENTYoung's modulus, E — stress divided by strain in the elastic regionHow stiff it is: how little it deflects under load
Where the line bends overYield strength — beyond it the material deforms permanentlyFor most products this is the real limit: a shelf that sags for ever has failed
The peak of the curveUltimate tensile strength — the greatest stress it reachesAfter it the specimen necks, so the load falls while it keeps stretching
The end of the curveFracture — it breaksHow far past yield it got tells you how much WARNING you would have had
Stiffness is a gradient. Strength is a height.: They are measured on different axes of the same graph and they are not related.

Glass is stiff and weak. Nylon is strong and floppy. Confusing them is the single commonest error in this topic, and it produces answers that recommend a stronger material for a deflection problem.

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Ductile

  • A long plastic region after yield
  • Stretches, necks and thins visibly before it breaks
  • Absorbs a lot of energy — it is tough
  • Gives WARNING: a bent part is a warning a cracked one is not

Brittle

  • Almost no plastic region at all
  • Fractures at or near the elastic limit
  • Absorbs very little energy, however strong it is
  • No warning — full load one moment, in pieces the next
Why a designer cares about the difference: A ductile part that is overloaded bends, somebody notices, and it is replaced.

A brittle part that is overloaded shatters without notice. That is why a ladder is aluminium rather than cast iron, why safety glass is laminated, and why a brittle material in a safety-critical part is designed to a much larger safety factor.
Reading a graph you have not seen: Steep and short: stiff and brittle — glass, ceramic, cast iron.

Steep and long: stiff and ductile — mild steel, aluminium.

Shallow and long: springy and tough — rubber, nylon, polypropylene.

How this is tested — describing the relationship between stress and strain, and reading a stress-strain graph. It comes up two ways:

Paper 1 — multiple choice

  • Identify a landmark on a supplied stress-strain graph.
  • Say what the gradient of the elastic region represents.

Paper 2 — analysing a product

  • Interpret a stress-strain graph for a named material.
  • Compare two materials from their curves.
The trap: Treating stiffness and strength as the same thing. Stiffness is the GRADIENT of the elastic line; strength is a HEIGHT on the stress axis. Glass is stiff and weak.
IB-style questionAnalyse[6 marks]

A stress-strain graph for mild steel shows a straight line to 250 MPa, a bend, a peak at 430 MPa and fracture at a strain of 0.22. Analyse what this tells a designer.

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IB Exam Questions on Stress, strain and failure

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How Stress, strain and failure Appears in IB Exams

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Define

Give the precise meaning of key terms related to Stress, strain and failure.

AO1
Describe

Give a detailed account of processes or features in Stress, strain and failure.

AO2
Explain

Give reasons WHY — cause and effect within Stress, strain and failure.

AO3
Evaluate

Weigh strengths AND limitations of approaches in Stress, strain and failure.

AO3
Discuss

Present arguments FOR and AGAINST with a balanced conclusion.

AO3

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Related Design Technology HL Topics

Continue learning with these related topics from the same unit:

3.1.1Classifying by property
3.1.2Classifying by source
3.1.3Choosing a material
3.1.4Physical properties
View all Design Technology HL topics

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3.2.4Static and dynamic forces
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