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NotesDesign Technology HLTopic 4.1Finishing techniques
Back to Design Technology HL Topics
4.1.105 min read

Finishing techniques (Design Technology HL)

IB Design Technology · Unit 4

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Contents

  1. 1Three jobs at once
  2. 2The techniques
  3. 3Natural and human-made, and the environmental case
  4. 4Exam-style question
The big idea: A finish protects the material from its environment, improves how the product looks and feels, and by doing both extends its life.

What separates the techniques is where the finish SITS

  • grown out of the metal
  • deposited on top of it
  • a separate skin
  • soaked in
  • the surface itself

Cross-sections through each treated surface — which is what decides how each one fails.

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TechniqueWhere it sitsWhat it gives
AnodisingGrown out of the metalA hard, corrosion-resistant, colourfast oxide layer that is part of the aluminium, so there is no coating to peel — though a deep scratch goes straight through it
ElectroplatingDeposited on topThe surface properties of an expensive metal on a cheap one — appearance, corrosion resistance, hardness or conductivity — in a layer microns thick that can chip and lift
GalvanisingDeposited on topLong outdoor life at low cost, and the zinc protects sacrificially so it keeps protecting steel exposed by a scratch — at the cost of a dull, thick, patterned finish
Powder coatingA separate skinThick even colour on complicated shapes, with no solvents and almost no waste — but chip it and moisture gets underneath and spreads
PolishingThe surface itselfShine and a surface with nothing for dirt or corrosion to lodge in, with no added material — though it marks in use and shows every fingerprint
Oils, waxes and siliconesSoaks inWater resistance while leaving the grain visible and the surface feeling like the material, re-applicable at any time — but it wears off and must be maintained
Where it sits decides how it fails: A finish grown into the surface cannot peel. One deposited on top can chip, and then the base metal beneath corrodes faster. A separate skin lets moisture spread underneath a chip. One that soaks in simply wears away.

That is the whole comparison, and it is what a durability question is asking for.

Treating outdoor timber

1

Why

Untreated timber outdoors absorbs damp and is attacked by rot, fungi and insects.

2

How

Preservatives soak in; oils, stains and varnish seal the surface. A treated fence or bench lasts years longer.

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Natural finishesHuman-made finishes
ExamplesLinseed and tung oil, beeswax, shellac, natural stainsAnodising, electroplating, galvanising, powder coating, polyurethane lacquer, silicone
ProtectionModest, and it has to be renewedHigh, and it lasts for years without attention
Feel and appearanceThe material still looks and feels like itself; repairs blend inA uniform, even surface, and often a colour the material never had
RepairRe-apply over the top, locally, with no preparationUsually strip and re-do the whole part
EnvironmentRenewable, low-toxicity, and it does not prevent the material being recycledPlating baths and solvents need controlling; a coating can contaminate a recycling stream
The longevity argument: A finish that doubles a product's life halves the environmental impact of everything that went into making it.

That is usually a far larger saving than any change of material — so "it extends the product's life" is a genuine environmental answer, not a soft one.

How this is tested — suggesting how finishing techniques enhance aesthetics, protection, durability and longevity. It comes up two ways:

Paper 1 — multiple choice

  • Identify the finish suited to a named material.
  • Choose the finish that protects sacrificially.

Paper 2 — analysing a product

  • Justify a finish for a named product.
  • Explain how a finish extends a product's life.
The trap: Naming a finish without the material. Anodising only works on aluminium and a few other metals; galvanising is for steel; oil is for timber.
IB-style questionJustify[6 marks]

A public bench has a galvanised steel frame and oiled hardwood slats. Justify each finish and say what it costs.

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two reasons a finish is applied to a product. [2 marks]

Related Design Technology HL Topics

Continue learning with these related topics from the same unit:

4.1.1Five categories4.1.2Additive: 3D printing4.1.3Rapid prototyping4.1.4Additive manufacturing
View all Design Technology HL topics
Improve your exam techniqueCommand terms, paper structure, and mark-scheme tips for Design Technology HL
Previous4.1.9Joining techniquesNextCombining techniques4.1.11

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