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Topic 7.1Design Technology SL16 flashcards

Material selection

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Card 1 of 167.1.1
7.1.1
Question

Where does material selection start?

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All Flashcards in Topic 7.1

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7.1.14 cards

Card 1process
Question

Where does material selection start?

Answer

At the requirement, not the material. Each requirement names a property with a number, which a candidate either meets or does not.

Card 2concept
Question

How are essential properties used in selection?

Answer

As a filter: a candidate failing one is out however well it scores elsewhere. Mass, cost, availability and aesthetics then rank whatever survives.

Card 3comparison
Question

Strength or stiffness — which fixes a flexing seat?

Answer

Stiffness. Strength is the load before it breaks; stiffness is how little it bends before then. Section depth and shape affect stiffness at least as much as the material does.

Card 4concept
Question

What must an answer contain beyond the material name?

Answer

The requirement, the property it demands, and the consequence for the user. A material name on its own earns nothing.

7.1.24 cards

Card 5definition
Question

Name the three aesthetic characteristics in B3.1.2.

Answer

Texture, form and colour — each enhanced by a finishing technique after the material has been chosen on its properties.

Card 6example
Question

Give a functional reason for a texture.

Answer

Grip under a wet hand, hiding fingerprints, or preventing dirt being trapped — and it tells a user where to hold something with no instruction.

Card 7comparison
Question

Why anodise rather than paint an aluminium frame?

Answer

Anodising converts the surface of the metal itself so there is no coating to chip. Paint sits on top, and once chipped in a wet environment corrosion starts under its edge.

Card 8comparison
Question

Why pigment a polymer rather than paint it?

Answer

The colour goes right through, so a scratch shows the same colour beneath instead of a different substrate — the difference between looking worn and looking damaged.

7.1.34 cards

Card 9concept
Question

What does cost really mean in material selection?

Answer

Cost per part rather than per kilogram, including processing, waste and finishing — and over the whole product life, since a coating renewed twice is bought three times.

Card 10concept
Question

What does availability really mean?

Answer

Available in the section and grade required, within the lead time, at a usable order quantity, and ideally from a second source so one supplier cannot stop production.

Card 11concept
Question

Why is product life part of sustainability?

Answer

A product lasting fifteen years in a slightly worse material beats one lasting four in a better one, because the second is made and transported nearly four times over.

Card 12process
Question

How is a conflict between the three factors resolved?

Answer

Essentials first — cost never buys back a failed property. Then whole-life cost, then what is genuinely available. Finally, state the trade-off you accepted and why.

7.1.44 cards

Card 13process
Question

What are the four links in a justified material choice?

Answer

The requirement from the specification, the property it demands, the evidence for that property, and the trade-off accepted. Missing the evidence link makes it a preference.

Card 14comparison
Question

Primary vs secondary evidence for a material choice?

Answer

Secondary is published — property tables, standards, corrosion charts, supplier data sheets. Primary is your own testing on this material in this environment.

Card 15concept
Question

Why corroborate a supplier data sheet?

Answer

The supplier gains if you believe it and nobody independent checked it. It is evidence of what the material is offered as; a second source makes it a number you can defend.

Card 16concept
Question

Why must a justification name a trade-off?

Answer

Every choice gives something up. An answer listing only advantages reads as advocacy; naming the cost and arguing it was worth paying reads as judgement.

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