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How are materials classified?
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All Flashcards in Topic 3.1
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3.1.13 cards
How are materials classified?
By their physical, chemical and mechanical properties.
How do you tell a physical property from a chemical one?
Measure it and put it back. If the material is unchanged the property is physical; if it reacted and was altered, it is chemical.
Give two advantages of classifying materials.
It lets a designer eliminate candidates systematically, and it lets unlike materials be compared on the same measured terms using published data rather than testing everything.
3.1.24 cards
How are materials classified by source?
As natural (timbers, textiles, biomaterials) or human-made (metals, polymers, glass, composites, smart materials).
What is a frame structure? Give two examples.
One that carries its loads through a skeleton of linear members, with the spaces between open or non-structural. A bicycle, a roof truss, a tent.
What is a shell structure, and what is its advantage?
One where the outer skin itself carries the load, usually because it is curved. It encloses and protects while using very little material for the volume it contains.
Why is 'combination' the right answer for most products?
Because real products use each structure where its advantage matters — a car has a frame chassis, shell body panels and solid brake discs.
3.1.33 cards
Why does the guide call material selection complex and challenging?
Because the requirements conflict — light fights heat-resistant, warm-looking fights damp-proof — so no candidate satisfies every one and the designer must decide which matter most.
What four things are weighed when selecting a material?
Physical, chemical and mechanical properties, plus aesthetic characteristics. The first three are measured; aesthetics are judged against the brief.
Which requirements eliminate a material rather than being ranked?
Safety requirements — food contact, flammability, electrical insulation — anything that would make the product fail in use, and anything a standard requires.
3.1.44 cards
What is a physical property?
One that can be measured or observed without the material changing in any way.
Name the six physical properties in the guide.
Density, thermal expansion, thermal conductivity, melting point, electrical resistivity and electrical conductivity.
Define density.
Mass per unit volume, in kg/m³ or g/cm³. It decides how heavy a product is for its size.
Give one design consequence of thermal expansion.
Bridges need expansion joints; a metal lid on a glass jar loosens under hot water; two bonded materials with different expansion rates warp or crack.
3.1.54 cards
What is a chemical property?
An aspect of a material that leads to it chemically reacting with another substance — so the material is altered by the encounter.
Name the four chemical properties in the guide.
Corrosion resistance, reactivity (food safe), hygroscopy and flammability.
Why does stainless steel resist corrosion?
Its chromium reacts with oxygen to form a thin, self-repairing oxide film. Scratch it and the film reforms, so corrosion cannot get started.
What does hygroscopic mean, and why does it matter?
The material absorbs moisture from the air. Timber swells and warps, nylon softens and cardboard loses strength — which is why some polymers must be dried before moulding.
3.1.65 cards
What is a mechanical property?
An aspect of a material affected by the application of a force.
Strength vs stiffness?
Strength is the force needed to break it; stiffness is how much it bends before then. A diving board is strong and deliberately not stiff.
Hardness vs toughness?
Hardness resists scratching and wear at the surface; toughness is the energy absorbed before fracture. Glass is very hard and not at all tough.
Malleability vs ductility?
Malleability is being hammered or rolled into SHEET; ductility is being drawn out into WIRE.
Elasticity vs plasticity?
Elastic deformation returns to the original shape when the load is removed; plastic deformation stays. A bent paperclip has deformed plastically.
3.1.74 cards
Define a composite.
Two or more materials combined to enhance their properties — a matrix that gives shape and a reinforcement that carries the load.
What does the matrix contribute, and what does the reinforcement?
The matrix gives shape, surface and protection, and transfers load into the fibres so they cannot buckle. The reinforcement carries the load and stops the matrix cracking.
Name four composites with their constituents.
GRP: glass fibre in polyester resin. Carbon fibre: carbon fibre in epoxy. Plywood: cross-bonded veneers in adhesive. Reinforced concrete: steel bars in concrete.
Give two disadvantages of composites.
They cost more and are labour-intensive to lay up, they fail suddenly rather than bending first, and they are very hard to recycle because the constituents cannot be separated.
3.1.84 cards
Define a smart material.
A material with one or more properties that can be significantly changed in response to changes in its environment.
Name the six smart materials in the guide.
Piezoelectricity, shape memory, photochromicity, magneto-rheostatic, electro-rheostatic and thermoelectricity.
What is piezoelectricity, and which way does it work?
A squeeze or vibration produces a voltage — and it runs backwards too: apply a voltage and the material moves. Used in gas-lighter sparks and ultrasound probes.
Why does a designer choose a smart material?
Because it replaces a mechanism. The material is both sensor and actuator, so there are fewer parts, no wiring and much less to wear out.
3.1.94 cards
What is a biodegradable material?
One that breaks down in the environment after disposal, or at the end of its useful life, into substances that rejoin natural cycles — water, carbon dioxide and biomass.
What conditions does biodegradation usually require?
Heat, moisture and oxygen. Those exist in an industrial composter and not in a sealed landfill or the sea, so the label alone guarantees nothing.
How do biomaterials support a circular economy?
They close the biological loop: grow the feedstock, make the product, use it, compost it — and its nutrients grow the next crop. Waste is designed out rather than managed.
When is a biomaterial NOT the better choice?
For a durable product that will be collected and recycled properly. Biomaterials win where collection is unrealistic — packaging, single-use items, things used outdoors.
Topic 3.1 study notes
Full notes & explanations for Material classification
Design Technology exam skills
Paper structures, command terms & tips
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