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Topic 3.1Design Technology SL35 flashcards

Material classification

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3.1.1
Question

How are materials classified?

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All Flashcards in Topic 3.1

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3.1.13 cards

Card 1concept
Question

How are materials classified?

Answer

By their physical, chemical and mechanical properties.

Card 2comparison
Question

How do you tell a physical property from a chemical one?

Answer

Measure it and put it back. If the material is unchanged the property is physical; if it reacted and was altered, it is chemical.

Card 3concept
Question

Give two advantages of classifying materials.

Answer

It lets a designer eliminate candidates systematically, and it lets unlike materials be compared on the same measured terms using published data rather than testing everything.

3.1.24 cards

Card 4concept
Question

How are materials classified by source?

Answer

As natural (timbers, textiles, biomaterials) or human-made (metals, polymers, glass, composites, smart materials).

Card 5definition
Question

What is a frame structure? Give two examples.

Answer

One that carries its loads through a skeleton of linear members, with the spaces between open or non-structural. A bicycle, a roof truss, a tent.

Card 6definition
Question

What is a shell structure, and what is its advantage?

Answer

One where the outer skin itself carries the load, usually because it is curved. It encloses and protects while using very little material for the volume it contains.

Card 7concept
Question

Why is 'combination' the right answer for most products?

Answer

Because real products use each structure where its advantage matters — a car has a frame chassis, shell body panels and solid brake discs.

3.1.33 cards

Card 8concept
Question

Why does the guide call material selection complex and challenging?

Answer

Because the requirements conflict — light fights heat-resistant, warm-looking fights damp-proof — so no candidate satisfies every one and the designer must decide which matter most.

Card 9concept
Question

What four things are weighed when selecting a material?

Answer

Physical, chemical and mechanical properties, plus aesthetic characteristics. The first three are measured; aesthetics are judged against the brief.

Card 10concept
Question

Which requirements eliminate a material rather than being ranked?

Answer

Safety requirements — food contact, flammability, electrical insulation — anything that would make the product fail in use, and anything a standard requires.

3.1.44 cards

Card 11definition
Question

What is a physical property?

Answer

One that can be measured or observed without the material changing in any way.

Card 12concept
Question

Name the six physical properties in the guide.

Answer

Density, thermal expansion, thermal conductivity, melting point, electrical resistivity and electrical conductivity.

Card 13definition
Question

Define density.

Answer

Mass per unit volume, in kg/m³ or g/cm³. It decides how heavy a product is for its size.

Card 14example
Question

Give one design consequence of thermal expansion.

Answer

Bridges need expansion joints; a metal lid on a glass jar loosens under hot water; two bonded materials with different expansion rates warp or crack.

3.1.54 cards

Card 15definition
Question

What is a chemical property?

Answer

An aspect of a material that leads to it chemically reacting with another substance — so the material is altered by the encounter.

Card 16concept
Question

Name the four chemical properties in the guide.

Answer

Corrosion resistance, reactivity (food safe), hygroscopy and flammability.

Card 17concept
Question

Why does stainless steel resist corrosion?

Answer

Its chromium reacts with oxygen to form a thin, self-repairing oxide film. Scratch it and the film reforms, so corrosion cannot get started.

Card 18definition
Question

What does hygroscopic mean, and why does it matter?

Answer

The material absorbs moisture from the air. Timber swells and warps, nylon softens and cardboard loses strength — which is why some polymers must be dried before moulding.

3.1.65 cards

Card 19definition
Question

What is a mechanical property?

Answer

An aspect of a material affected by the application of a force.

Card 20comparison
Question

Strength vs stiffness?

Answer

Strength is the force needed to break it; stiffness is how much it bends before then. A diving board is strong and deliberately not stiff.

Card 21comparison
Question

Hardness vs toughness?

Answer

Hardness resists scratching and wear at the surface; toughness is the energy absorbed before fracture. Glass is very hard and not at all tough.

Card 22comparison
Question

Malleability vs ductility?

Answer

Malleability is being hammered or rolled into SHEET; ductility is being drawn out into WIRE.

Card 23comparison
Question

Elasticity vs plasticity?

Answer

Elastic deformation returns to the original shape when the load is removed; plastic deformation stays. A bent paperclip has deformed plastically.

3.1.74 cards

Card 24definition
Question

Define a composite.

Answer

Two or more materials combined to enhance their properties — a matrix that gives shape and a reinforcement that carries the load.

Card 25comparison
Question

What does the matrix contribute, and what does the reinforcement?

Answer

The matrix gives shape, surface and protection, and transfers load into the fibres so they cannot buckle. The reinforcement carries the load and stops the matrix cracking.

Card 26example
Question

Name four composites with their constituents.

Answer

GRP: glass fibre in polyester resin. Carbon fibre: carbon fibre in epoxy. Plywood: cross-bonded veneers in adhesive. Reinforced concrete: steel bars in concrete.

Card 27concept
Question

Give two disadvantages of composites.

Answer

They cost more and are labour-intensive to lay up, they fail suddenly rather than bending first, and they are very hard to recycle because the constituents cannot be separated.

3.1.84 cards

Card 28definition
Question

Define a smart material.

Answer

A material with one or more properties that can be significantly changed in response to changes in its environment.

Card 29concept
Question

Name the six smart materials in the guide.

Answer

Piezoelectricity, shape memory, photochromicity, magneto-rheostatic, electro-rheostatic and thermoelectricity.

Card 30definition
Question

What is piezoelectricity, and which way does it work?

Answer

A squeeze or vibration produces a voltage — and it runs backwards too: apply a voltage and the material moves. Used in gas-lighter sparks and ultrasound probes.

Card 31concept
Question

Why does a designer choose a smart material?

Answer

Because it replaces a mechanism. The material is both sensor and actuator, so there are fewer parts, no wiring and much less to wear out.

3.1.94 cards

Card 32definition
Question

What is a biodegradable material?

Answer

One that breaks down in the environment after disposal, or at the end of its useful life, into substances that rejoin natural cycles — water, carbon dioxide and biomass.

Card 33concept
Question

What conditions does biodegradation usually require?

Answer

Heat, moisture and oxygen. Those exist in an industrial composter and not in a sealed landfill or the sea, so the label alone guarantees nothing.

Card 34concept
Question

How do biomaterials support a circular economy?

Answer

They close the biological loop: grow the feedstock, make the product, use it, compost it — and its nutrients grow the next crop. Waste is designed out rather than managed.

Card 35concept
Question

When is a biomaterial NOT the better choice?

Answer

For a durable product that will be collected and recycled properly. Biomaterials win where collection is unrealistic — packaging, single-use items, things used outdoors.

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